Closed-Type Ton Bag Unpacking Machine
- Both the bag breaking process and material separation process of materials are carried out in a fully enclosed manner, and each process is equipped with a dust collection device, ensuring no dust leakage and low noise, which improves the working environment of workers.
- The equipment operates simply and reliably, with a low failure rate, reducing maintenance workload.
- The equipment is specially designed to separate broken packaging bags from materials, so that the broken bags will not be mixed into the materials nor hung in the separation device.
- The equipment has an automatic counting function, and the bag loading quantity can be set arbitrarily. When the set bag loading quantity is reached, the equipment will stop automatically.
- The equipment will automatically alarm and emergency stop when a fault occurs, protecting the equipment and avoiding misoperation by personnel.
- After bag breaking, discharging, and separation, it can be used in conjunction with other conveying equipment to complete functions such as powdery material conveying and storage.
- It can handle packaging bags of different sizes without adjusting the equipment.
Overview
The closed-type ton bag unpacking machine is applied for unpacking and discharging powdery materials packed in ton bags, and is widely used in industries such as chemical engineering, plastics, sewage treatment, and infrastructure construction.For dust-prone materials, the closed-type ton bag unpacking machine adopts a fully enclosed structure and is equipped with a dedicated dust collector; it can also be connected to the on-site dust removal system. The discharge port of the equipment can be used in combination with screw conveyors, belt conveyors, elevators, pneumatic conveying devices, and other conveying equipment.This equipment features a simple structure and high automation level, which helps improve production efficiency and reduce labor intensity.It enables smooth material supply, and the beating rod can ensure the continuous supply of materials.The dust-free closed system ensures no dust leakage during operation, improving the working environment.It prevents dust from flying during unpacking and feeding, reduces material and energy losses, lowers labor intensity, and provides double protection for the environment and operators.
After the ton bag unpacking machine completes the unpacking of ton-bagged materials, the materials can be transported to the appropriate position via conveying equipment such as pipe chain conveyors, screw conveyors, and pneumatic conveying systems. This realizes dust-free unpacking and conveying, which not only improves the efficiency of unpacking and conveying but also solves the dust leakage problem in dust unpacking and conveying. Thus, it has become an optional unpacking and conveying system for industries like chemical engineering, pharmaceuticals, coal, and building materials.
The closed-type ton bag discharging machine is used for unpacking and discharging powdery and granular materials packed in ton bags. The equipment is equipped with an electric hoist to hoist the materials to the top of the unpacking machine frame, and then the materials are slowly lowered. During the slow lowering process of the material bag, the feeding port is manually opened, or the bottom of the material bag is cut open by a cross cutter (optional). The materials slide down by gravity, so that the powdery and granular materials in the ton bag fall into the hopper by gravity to complete the discharging work.This device can effectively protect the production environment, reduce the labor intensity of workers, and at the same time improve production efficiency. It solves the problem that large bags are prone to caking and bridging due to moisture absorption during opening, which makes it difficult to discharge materials.
The discharge port of the closed-type ton bag discharging machine can be used in combination with screw conveyors, belt conveyors, elevators, pneumatic conveying devices, and other equipment.For dust-prone materials, it can adopt a fully enclosed structure and be equipped with a dedicated dust collector; it can also be connected to the on-site dust removal system.
Technical Parameters
Technical Parameters
This series of products are highly customized according to the customers' requirements. Therefore, we are unable to provide the procedures and parameters at present. If you are interested in this series of products, please contact us immediately. Audop Company will assign experienced engineers to communicate with you as soon as possible.
Your requirements are the basis for our development and a daily challenge to bring to fruition, please do not hesitate to inquiry us.
Dust-Free Feeding Station
- This series of equipment is suitable for the unpacking, feeding, screening and discharging of small and medium-sized bagged materials in the pharmaceutical, chemical and food industries.During unpacking, the dust collection fan prevents the material dust from flying everywhere.
- The equipment is especially suitable for working conditions of small-batch manual feeding and materials that are easy to agglomerate.
- The feeding platform is in a negative pressure state, with no dust leakage, achieving dust-free and environmental protection. There is no material loss during the feeding process, protecting the clean environment.
- Built-in high-efficiency dust collector, easy to maintain, and can also be connected with dust collection equipment.
- A variety of main materials can be selected according to the actual needs of users: SS304, SS304L, SS316, 316L, carbon steel, etc.
- Can be equipped with an automatic cutter and set up automatic feedback to realize the interlocking automation of the overall equipment;
- The overall structure, overall height and hopper can be designed and adjusted according to the user's actual on-site layout.
- Can be connected with positive pressure/negative pressure conveying to supply materials for the production line.
Ton Bag Unpacking Station
- Strong adaptability, capable of handling the unpacking and unloading operations of powdery and granular materials in ton bags, and widely applicable to various industries for ton bag unpacking.
- Dust-free and environmentally friendly: the ton bag unpacking equipment adopts airbag sealing or double-layer clamping mouth sealing, and is equipped with a negative pressure dust collection device, which is airtight and reliable, enabling dust-free operation and operation on-site for ton bag unpacking.
- Convenient and efficient: wired remote control is used for unloading work of the ton bag unpacking station, with simple operation, which can greatly improve the feeding efficiency.
- Flexible design: the unloading auxiliary method is determined according to the characteristics of materials, and the components of the ton bag rack and the load of the electric hoist are determined according to the on-site conditions and the size of the ton bag for the ton bag unpacking station.
- Airbag clamping mouth sealing: the structure is completely closed during unloading, with no dust leakage during ton bag unpacking.
- A code scanner and touch screen can be set up to avoid feeding errors in the ton bag unpacking process.
- The pneumatic pushing and kneading plate squeezes the ton bag to promote the falling of materials, improving the unloading efficiency of the ton bag unpacking station.
- Clean crane and electric hoist operation, fixed lifting to straighten the bag mouth to assist unloading, saving time and effort for ton bag unpacking.
- Simple structure, low later maintenance cost for the ton bag unpacking station.
Automatic Bag Unpacking Machine
- Fast Unpacking Speed and High Efficiency: For materials with good fluidity, the bag unpacking speed of the machine is 800-1200 bags per hour (the speed varies depending on the material specific gravity and bag specifications). The high-speed automatic bag unpacking machine greatly improves production efficiency.
- Good Dust Control Effect: This equipment adopts a fully enclosed structure, which can realize synchronous dust collection as needed. During the operation of the unpacking machine, no dust leakage is visible to the naked eye, and the environmental indicators of the workplace meet the national occupational health standards. The dust-free automatic bag unpacking machine creates a healthy working environment.
- Long Equipment Service Life: The cutter made of high-strength wear-resistant material better ensures the service life. It can be reasonably adjusted and used according to different working conditions to meet different material requirements and ensure the service life. The durable automatic bag unpacking machine has a long service life for long-term production needs.
- High Equipment Stability: The full-series optimized design and mechanism analysis, combined with dynamic long-term experimental calibration, better ensure the stable operation of the entire equipment. The stable automatic bag unpacking machine ensures continuous production without frequent failures.
- Reasonable Space Layout: The whole machine has a compact and beautiful appearance. The entire process from material bag conveying to material discharge and waste bag collection is integrated, and the entire unpacking and conveying process can be realized in a limited space. The space-saving automatic bag unpacking machine is suitable for factories with limited space.
- Flexible Design Layout: The equipment configuration can be reasonably allocated according to the site, and the design can be flexibly carried out according to the site conditions to meet the space requirements of different working conditions. The customizable automatic bag unpacking machine adapts to various on-site environments.
- Low Equipment Power Consumption: Compared with other equipment, under the condition of completing the same workload, the power consumption ratio is significantly reduced, which can better reduce energy consumption. The energy-saving automatic bag unpacking machine helps enterprises save energy costs.